San Diego Plastics
2220 McKinley Avenue
National City  CA  91950
800/925-4855   619/477-4855   FAX 619/477-4874

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BOLTARON PVC PVC/ACRYLIC ALLOY AND CPVC FILM AND SHEET
Boltaron PVC, PVC-alloy and CPVC sheet

9815M

FAR Rated High Impact Metallic Sheet

Greater impact resistance than competitive 65/65-rated PVC/Acrylic metallic sheets, plus integral color for unsurpassed scratch resistance

 

Boltaron 9815M is a proprietary, fire retardant, extruded PVC/Acrylic alloy for aircraft interior components that meets stringent FAA requirements for flammability, smoke generation and heat release while exhibiting exceptional physical properties.

It offers Izod Impact resistance of 5.0 ft lbs/in. (265 J/m) — higher than competitive 65/65-compliant sheets rated at 3.0 ft lbs/in. (159 J/m) — as well as extreme formability, consistent surface quality, and an unlimited range of colors.

And unlike FAR 25.853 (d) rated sheet that is reverse-printed with metallic ink on clear cap film laminated to dissimilar substrate material, Boltaron 9815M is comprised of a cap film with integral metallic coloration, permanently fused to a matching "9815-grade" substrate of a complementary solid color, preventing de-lamination and offering unsurpassed scratch resistance. Since the 9815M monolithic cap film is a "metallized" version of Boltaron's 9815 solid color substrate, metallic color selection is unlimited.

Boltaron 9815M is specified by the world's leading commercial, military and private aircraft and helicopter manufacturers, carriers and interior refurbishing contractors, for thermoformed, fabricated and machined interior components of unequalled durability and metallic appearance.

 

Boltaron 9815M FAR Rated High Impact Metallic SheetBoltaron 9815M FAR Rated High Impact Metallic Sheet

     
Boltaron 9815M FAR Rated High Impact Metallic Sheet
APPLICATIONS
  • Class dividers
  • Dashboard enclosures
  • Galley components
  • Lavatory components
  • Bull noses
  • Video screen bezels
  • Personal service units (PSUs)
  • Gap covers
  • Seat parts
  • Sidewall panels
  • Tray tables
  • Air ducts
  • Bulkhead laminates
  • Light housings
  • Window reveals
  • Moldings
FEATURES
  • Greater impact resistance than competitive 65/65-compliant PVC/Acrylic sheets: 5.0 ft lbs/in. (265 J/m) versus 3.0 ft lbs/in. (159 J/m)
  • Integral metallic color for unsurpassed scratch resistance
  • Unlimited metallic colors with low minimums, no premiums and fast turnaround. Lot-to-lot color consistency allows undetectable field replacements
  • Inclusion-free surface quality
  • Extreme formability; allows the sheet to draw readily to the mold, even into deep recesses and sharp corners, maintaining uniform wall thicknesses
  • Gauges from 0.040 to .250 in. (1.02 to 6.35 mm), widths to 48 in. (1219 mm) and lengths to 120 in. (3048 mm) with custom sizes on request

 

PROPERTIES/FAR RATINGS

PROPERTY TEST METHOD TYPICAL VALUES
Specific Gravity ASTM D-792 1.574
Tensile Strength ASTM D-638 5,500 PSI / 38 Mpa
Flexural Strength ASTM D-790 8,700 PSI / 60 Mpa
Flexural Modulus ASTM D-790 410,000 PSI / 2827 Mpa
Izod Impact (@ 73°F / 23°C) ASTM D-256 5.0 ft lbs/in.
265 J/m
Hardness Rockwell ASTM D-785 107
Heat Deflection (annealed) ASTM D-648 170°F @ 264 PSI
77°C @ 1.8 Mpa
Flammability FAR 25.853 A1,(i)
FAR 25.853 A1,(ii)
PASS ALL
PASS ALL
Heat Release
Peak - Hrr, kW/m2
2 Min - Hrr, kW-min/m2
FAR 25.853 A1 F,
Part IV
-

<65
<65
NBS Smoke
Ds @ 1.5 Min
Ds @ 4 Min
F814-84(b)  
<100
<200
Thermal Expansion ASTM D-696 1.67 X 10-5 / °F
3 X 10-5 / °C

THERMOFORMING PARAMETERS
Mold Shrinkage 0.005 - 0.007 in. / in.
Forming Temperature 335 - 370°F / 168 - 185°C
Typical Heater Settings 30 - 50% Top, 50 - 70% Bottom
Drying Not required

 

Boltaron 9815M sheet is offered in unlimited colors in Suede (SD) surface texture Boltaron 9815M sheet is offered in unlimited colors in Suede (SD) surface texture
LIMITATION OF WARRANTY The application suggestions, specifications and other data described here are based upon experience and information that is believed, by SAN DIEGO PLASTICS INC., to be reliable. However, SAN DIEGO PLASTICS INC. makes no express or implied warranty that BOLTARON 9815M will perform in accordance with such specifications in any particular circumstance. Therefore, ALL EXPRESS OR IMPLIED WARRANTIES IN CONNECTION WITH BOLTARON 9815M, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The prospective user should determine the suitability of BOLTARON 9815M and the application suggestions before actual application.
Click here for a Boltaron-Kydex-Royalite cross reference chart
Boltaron-Kydex-Royalite Cross Reference Chart Click Here 
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FAX 477-4874

 

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