San Diego Plastics
2220 McKinley Avenue
National City  CA  91950
800/925-4855   619/477-4855   FAX 619/477-4874

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BOLTARON PVC PVC/ACRYLIC ALLOY AND CPVC FILM AND SHEET
Boltaron PVC, PVC-alloy and CPVC sheet

9815D

Decorative FAR 6565 Rated Sheet

High Impact 6565-rated PVC/Acrylic sheet features unlimited patterns

 

Boltaron 9815D is a proprietary, fire retardant, extruded PVC/Acrylic alloy that is offered in unlimited custom patterns, providing designers with unlimited ways to enhance the appearance of aircraft interior components.

In addition, unlimited patterns are available economically in low minimums with fast turnarounds, allowing the production of prototypes and limited runs prior to full-scale production.

Boltaron 9815D also exhibits exceptional physical properties, including Izod impact resistance of 5.0 ft lbs/in (265 J/m), significantly improving the durability of thermoformed aircraft interior components, while meeting stringent FAA requirements for flammability, smoke generation and heat release.

It also offers extreme formability and consistent surface quality, free of pits or inclusions.

Boltaron 9815D is one of the latest additions to Boltaron's 9815 family of aircraft-rated sheet products specified by the world's leading commercial, military and private aircraft and helicopter manufacturers, carriers and interior refurbishing contractors, for thermoformed, fabricated and machined interior components of unequalled durability and appearance.

Boltaron 9815D Decorative FAR 6565 Rated Sheet

     

APPLICATIONS

  • Class dividers
  • Dashboard enclosures
  • Galley components
  • Lavatory components
  • Bull noses
  • Video screen bezels
  • Personal service units (PSUs)
  • Gap covers
  • Seat parts
  • Sidewall panels
  • Tray tables
  • Air ducts
  • Bulkhead laminates
  • Light housings
  • Window reveals
  • Moldings

FEATURES

  • Unlimited custom patterns such as carbon fiber, simulated fabrics, woodgrains, abstracts
  • Available economically in low minimums
  • Wide range of surface textures
  • Extreme Izod impact resistance: 5.0 ft lbs/in (265 J/m) versus 3.0 ft lbs/in (159 J/m)
  • FAR 65/65-compliant
  • Inclusion-free surface quality
  • Lot-to-lot pattern and color consistency allow undetectable field replacements
  • Extreme formability: allows the sheet to draw readily to the mold, even into deep recesses and sharp corners, maintaining uniform wall thicknesses
  • Gauges from 0.040 to .250 in. (1.02 to 6.35 mm, widths to 48 in. (1219 mm) and lengths to 120 in. (3048 mm) with custom sizes on request

PROPERTIES/FAR RATINGS

PROPERTY TEST METHOD TYPICAL VALUES
Specific Gravity ASTM D-792 1.49
Tensile Strength ASTM D-638 5,500 PSI / 38 Mpa
Flexural Strength ASTM D-790 8,700 PSI / 60 Mpa
Flexural Modulus ASTM D-790 410,000 PSI / 2827 Mpa
Izod Impact (@ 73°F / 23°C) ASTM D-256 5.0 ft lbs/in.
265 J/m
Hardness Rockwell ASTM D-785 107
Heat Deflection (annealed) ASTM D-648 170°F @ 264 PSI
77°C @ 1.8 Mpa
Flammability FAR 25.853 A1,(i)
FAR 25.853 A1,(ii)
PASS ALL
PASS ALL
Heat Release
Peak - Hrr, kW/m
2 Min - Hrr, kW-min/m
FAR 25.853 A1 F,
Part IV
-

<65
<65
NBS Smoke
Ds @ 1.5 Min
Ds @ 4 Min
F814-84(b)  
<100
<200
Thermal Expansion ASTM D-696 1.67 X 10-5 / °F
3 X 10-5 / °C

THERMOFORMING PARAMETERS
Mold Shrinkage 0.005 - 0.007 in. / in.
Forming Temperature 335 - 370°F / 168 - 185°C
Typical Heater Settings 30 - 50% Top, 50 - 70% Bottom
Drying Not required

LIMITATION OF WARRANTY The application suggestions, specifications and other data described here are based upon experience and information that is believed, by SAN DIEGO PLASTICS INC., to be reliable. However, SAN DIEGO PLASTICS INC. makes no express or implied warranty that BOLTARON 9815D will perform in accordance with such specifications in any particular circumstance. Therefore, ALL EXPRESS OR IMPLIED WARRANTIES IN CONNECTION WITH BOLTARON 9815D, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The prospective user should determine the suitability of BOLTARON 9815D and the application suggestions before actual application.
Click here for a Boltaron-Kydex-Royalite cross reference chart
Boltaron-Kydex-Royalite Cross Reference Chart Click Here 
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800/925-4855
 619/477-4855
FAX 477-4874

 

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